Land Rover 110 Bulkhead Repair: Combatting Severe Rust Worm Damage

Recently, we undertook a challenging repair on a Land Rover 110 bulkhead that had suffered severe rust worm damage. Our skilled team fabricated a new bulkhead, fitted it seamlessly, and re-sprayed it to look as good as new.

What is Rust Worm?

Rust worm, also known as rust corrosion, occurs when iron or steel is exposed to moisture and oxygen, leading to the formation of iron oxide. Over time, this rust eats away at the metal, causing severe damage. For Land Rover owners, this is a common issue, particularly in areas like the bulkhead, which are exposed to the elements and prone to collecting moisture and dirt.

Our Expert Repair Process

Repairing a rust-damaged bulkhead is no small feat. It requires a deep understanding of the vehicle’s structure and precise fabrication skills. Here’s a glimpse into our process:

1. Assessment and Removal: We start by thoroughly assessing the extent of the rust damage. The affected bulkhead is then carefully removed to prevent further harm to the vehicle.
2. Fabrication of a New Bulkhead: Using high-quality materials, we fabricate a new bulkhead to match the original specifications. This step is crucial and demands precision to ensure the new bulkhead fits perfectly.
3. Fitting the New Bulkhead: The newly fabricated bulkhead is then fitted into the vehicle. This process requires meticulous attention to detail to ensure a seamless integration with the existing structure.
4. Re-spraying and Finishing: Finally, the bulkhead is re-sprayed to match the vehicle’s original colour and finish. This not only restores the aesthetic appeal but also provides a protective layer to prevent future rust.

Preventing Rust Worm

Preventing rust worm involves regular maintenance and protective measures:

• Regular Cleaning: Clean your vehicle regularly to remove dirt, salt, and moisture that can accelerate rusting.
• Rustproofing: Apply a rustproof coating to vulnerable areas, including the bulkhead, chassis, and underbody.
• Inspect and Repair: Regularly inspect your vehicle for signs of rust. Early detection and treatment can prevent severe damage.
• Garaging: Whenever possible, keep your vehicle in a garage or under cover to protect it from the elements.

Get in Touch

If you’re facing similar rust issues with your Land Rover, don’t wait for the damage to worsen. Our team specialises in rust repair and bulkhead fabrication, ensuring your vehicle is restored to its former glory.

For more information or to book an appointment, please contact us on 01732 463 600. Let us help you keep your Land Rover in top condition!